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PTFE Gaskets

PTFE Gaskets

PTFE is principally used as gasket material because of its capability to withstand significantly more aggressive chemical environments. It is also classified in most cases as a food grade material making it acceptable in both medical and food processing industries. There are four basic types of PTFE materials

• Virgin PTFE is by far the lease expensive of the four varieties and is used in most general applications. Virgin PTFE offers excellent chemical resistance, low friction, and non-stick properties, making it ideal for highly corrosive environments and high-purity applications such as chemical processing, pharmaceuticals, and food production.

• Glass filled PTFE is a reinforced composite material created by adding glass fibers (typically 5% to 40%) to virgin PTFE (Teflon) to improve its mechanical properties. It significantly increases compressive strength, wear resistance, and creep resistance, while reducing deformation under load compared to pure PTFE.

• Carbon filled PTFE is a high-performance composite material created by blending PTFE (Teflon) with carbon powder or fibres, typically at a 25% concentration. It significantly enhances the base material's strength, wear resistance, dimensional stability, and thermal conductivity while reducing thermal expansion and deformation under load.

• Expanded PTFE is virgin PTFE to which a stress resistance added by means of molecular during manufacture. The process ensures that the molecular chains from which the PTFE is constructed do not arrange themselves into set patterns. This means the Expanded PTFE possesses no structural weakness (grain) and expands and contracts equally in all directions. Because no additives are required, Expanded PTFE also possesses the unique chemicals resistance of Virgin PTFE.

Types

Raised Face PTFE Gaskets

A Raised Face gasket fits entirely inside the bolt circle and seals against the raised portion of the flange. They are also known as “Inner Bolt Circle” (IBC) gaskets. They are the preferred choice for oil and gas pipelines, steam distribution systems, and process plants.

Full Face PTFE Gaskets

A Full Face gasket covers the entire flange surface and includes pre-punched bolt holes. They are specifically intended for flat-face flanges and are the preferred choice for water pipelines, HVAC systems, and low-pressure chemical lines.

PTFE Envelope Gaskets

A PTFE Envelope Gasket is a composite gasket consisting of an envelope of PTFE with an insert. It is mainly used in flange applications where high chemical and pressure resistance is required. PTFE-enveloped gaskets perform excellently under fluctuating pressures and temperatures ranging from -195°C to +250°C.

Level Gauge Gaskets

Level gauge gaskets are placed between the gauge glass and the main body of level gauges to prevent liquid leakage. According to operating environments, these are available in non-asbestos, graphite, and PTFE gasket materials.

PTFE Gaskets – Requirement of Material Properties

Sl.No Material Shore Hardness Maximum Operating Temperature
1 Virgin PTFE (Polytetrafluoroethylene) 60° – 65° Shore D -250°C to 260°C
2 25% Glass Filled PTFE 70° – 75° Shore D -250°C to 260°C
3 25% Carbon Filled PTFE 70° – 75° Shore D -250°C to 260°C

High Quality Materials

Manufactured using premium grade materials for superior performance.

Proven Reliability

Tested and proven in thousands of installations worldwide.

Custom Configurations

Available in custom sizes and specifications to meet your needs.

Global Standards

Manufactured according to international standards and specifications.

Typical Applications

  • • Pharmaceutical
  • • Petrochemical
  • • Food and Beverage
  • • Aerospace
  • • Oil and gas
  • • Pumps and Compressors
  • • Boiler and pipelines
  • • Heat exchangers
  • • Ship building